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Safety Alert from WSAA

28 November 2002

A Safety Alert about Milnes DN 250 gunmetal tapping saddles has been issued by the Water Services Association of Australia (WSAA).

The following information is extracted from the WSAA Safety Alert 02-01 November 2002.

"Sydney Water Civil Maintenance at Seven Hills has recently experienced a failure of a Milnes DN 250 gunmetal tapping saddle at Lyton Street Blacktown. The tapping saddle can be identified by its markings:

  • 286 O.D.
  • D/R
  • 250 N.B
  • Milnes Aust
  • A sticker with the number: 60B25020 on the inside of the bottom half of the tapping band was also evident.

The tapping saddle failed at the bolted connection. The failure appeared to be an overload type failure possibly due to a change in design of the cast section at the bolted connection boss and the presence of significant casting defects.

The failure is considered to be a potential safety hazard if failure should occur during an under pressure tapping operation.

This particular size of Milnes saddle has been the subject of an investigation by Sydney Water due to failures experienced by Construction Services at Albion park in October 2002 (incident notification #391). This investigation found that a faulty batch of Milnes DN 250 gunmetal tapping saddles had been manufactured.

Sydney Water have issued instructions to return all existing stock of Milnes DN 250 gunmetal tapping saddles to Milnes-Gatic for exchange. Corrective Action by Milnes is To be advised."

WSAA recommends that members and associates should investigate as appropriate to their water reticulation operation and maintenance OH&S policies and procedures.

For more information contact:

Name:
  David Cox
Email:
  david.cox@wsaa.asn.au
Address:
  WSAA
Phone:
  8206 6719

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